ToolsConductScience tool
MicrofluidicsFree in-browser calculator

LNP Micromixer Flow-Rate-Ratio Planner.

Convert FRR/TFR protocols into per-inlet pump settings, volumes, and residence times for lipid nanoparticle production. Free. Client-side.

PrivateData stays in your browser
LiveNo sign-up required
Validated2026-04-07
CitableMethods and citation included

Calculator

Results update in place

Try it out

Load example LNP micromixer planner data to see the full workflow

Formulation Target

Mixer & Pumps

Pump Table

InletSolutionFlow (mL/min)Volume (mL)Final conc.
AqueousPBS9.0001.500
OrganicLipid 10 mg/mL in ethanol3.0000.5002.50 mg/mL
Dilution factor
4×
Residence time
25.0 ms
Run duration
0.17 min
Pump setup
Two syringes

When to use

  • Planning an mRNA-LNP production run on a herringbone or Y-shaped micromixer
  • Sizing syringe/pump flow rates before a production run
  • Calculating how much reagent you need for a target final volume
  • Converting a published FRR/TFR protocol into exact pump settings for your chip
  • Teaching lab members the FRR/dilution math visually

Do not use for

  • For batch (bulk) lipid production — this is a microfluidic-only tool
  • For cationic liposome prep (ionizable vs cationic lipids use different protocols)
  • For nebulized/inhaled LNP formulations (additional stabilizers and different ratios)
  • As a substitute for optimizing actual particle size, PDI, and encapsulation efficiency

FRR 3:1 is the vendor default for a reason

Most published mRNA-LNP protocols use 3:1 — it balances ethanol dilution kinetics, final ethanol content, and compatibility with standard 8–12 mg/mL lipid stocks. Start here.

Final ethanol content = 100% / (FRR + 1)

FRR 3:1 leaves 25% ethanol in the formulation — you MUST dialyze or buffer-exchange before delivery. The tool does not compute ethanol content but it is implied by the FRR.

Your pump specs trump your flow setpoint

If your syringe pump maxes out at 10 mL/min and you ask for TFR 15, it will silently limit to 10. Check the pump specs BEFORE running. Also check backpressure with the Pressure Drop Calculator.

Residence time is a first-pass proxy

Actual mixing efficiency depends on chip design (herringbone grooves, serpentine channels) and Reynolds number inside the mixer. The residence time here is a bulk average, not a mixing-time guarantee.

1

Method

Aqueous fraction = FRR / (FRR + 1). Organic fraction = 1 / (FRR + 1). Per-inlet flow = TFR ×\times fraction. Per-inlet volume = finalVolume ×\times fraction. Final lipid concentration = lipidStock ×\times organicFraction. Residence time = mixerVolume / TFR (in consistent units, reported in ms). Run duration = finalVolume / TFR. Target mismatch is flagged when |final − target| / target > 1%.

2

Validated

Last validated 2026-04-07. Calculations are designed for planning and documentation support; verify procurement decisions against manufacturer specifications or institutional SOPs.

3

How to cite

How to Cite

ConductScience LNP Micromixer Flow-Rate-Ratio Planner (v1.10.0). ConductScience, Inc. 2026. Available at: https://conductscience.com/tools/lnp-micromixer-planner

FRR Intuition in One Sentence

Final lipid concentration = lipid stock / (FRR + 1). That is the whole ballgame.

A 10 mg/mL lipid stock at FRR 3:1 gives a 2.5 mg/mL final formulation — the stock is diluted 4-fold (FRR + 1) by the aqueous phase. At FRR 5:1 the same stock gives 1.67 mg/mL, and at FRR 1:1 it gives 5 mg/mL.

This is why vendors publish FRRs of exactly 3:1 for most mRNA-LNP protocols: it is the default that translational labs converged on after years of optimization, and it pairs well with stock solutions in the 8–12 mg/mL range.

Residence Time and Particle Size

LNP self-assembly is a fast, kinetically controlled process. When the organic and aqueous phases mix, the ethanol concentration drops, and lipids precipitate into particles on a millisecond timescale.

If the mixer residence time is too short (< 5 ms), particles may not finish assembling before leaving the mixer. If too long (> 100 ms), particles can aggregate. The sweet spot for most mRNA-LNP systems is 10–50 ms, achieved at TFR 8–15 mL/min in standard herringbone chips.

Scaling up TFR to reduce residence time is the most common optimization knob in LNP production.

Two Syringes vs Dual-Syringe vs Pressure Controllers

Two independent syringe pumps give you full control but require careful flow-rate calibration between pumps, and any pulsation in one pump shows up as polydispersity.
A single dual-syringe pump (e.g. Chemyx Fusion 4000x) eliminates pump-to-pump drift — one motor drives both syringes through a gearbox at the correct ratio. This is the preferred setup for FRR 3:1 production because the motor physically enforces the ratio.
Pressure controllers (Fluigent, Elveflow) give extremely smooth flow but require you to close the loop on flow rate with inline sensors. Use them for very low TFR or for highly sensitive formulations where any pulsation would hurt monodispersity.

Frequently asked

325
Free tools
1,200+
Institutions
100%
Client-side
0
Uploads required