Automatic Tissue Processor 12 Tanks
Fully automated 12-tank tissue processor with programmable protocols, configurable specimen capacity (60-240 cassettes), and integrated safety features for routine histopathology preparation.
| pa_equipment-type | 4952 |
| pa_automation-level | fully-automated |
| pa_pathology-application | 4968 |
| pa_reagent-stations | 5020 |
| pa_specimen-capacity | 4997 |
| pa_vacuum-capability | 4993 |
The Automatic Tissue Processor 12 Tanks is a fully automated histopathology processing system designed for routine tissue preparation in pathology laboratories. The system features 12 reagent stations with configurable tank volumes ranging from 1000mL to 3500mL, accommodating specimen loads from 60 to 240 cassettes depending on configuration. The processor utilizes programmable agitation protocols with adjustable shake cycles (1-15 times) and stirring frequency to ensure uniform reagent penetration through tissue specimens.
Built with laboratory safety considerations, the system incorporates ion clarification technology for harmful gas management and features internal dry heating with multiple protection mechanisms for precise temperature control of paraffin stations. The 7-inch color touchscreen interface provides access to 20 programmable processing protocols, while integrated UPS backup ensures continuity of processing cycles during power interruptions. Automated scheduling capabilities allow delayed start functions with timing precision down to seconds.
How It Works
The tissue processor operates on the principle of sequential reagent exchange to progressively dehydrate tissues and replace water with embedding medium. Specimens in cassettes are automatically moved through a series of 12 tanks containing graded alcohols, clearing agents, and molten paraffin. The first nine tanks typically contain fixatives, dehydrating alcohols, and clearing agents, while the final three tanks contain heated paraffin wax maintained at controlled temperatures.
Programmable agitation cycles ensure uniform reagent penetration by moving specimens through vertical shake motions with adjustable frequency. The internal heating system maintains precise temperature control for paraffin infiltration steps, while the ion clarification system manages chemical vapors for laboratory safety. Each processing step duration is independently programmable from 0-99 hours, allowing protocols to be tailored to specific tissue types and research requirements.
Features & Benefits
pa_equipment-type
- 4952
pa_automation-level
- fully-automated
pa_pathology-application
- 4968
pa_reagent-stations
- 5020
pa_specimen-capacity
- 4997
pa_vacuum-capability
- 4993
pa_processing-speed
- 4989
lcd_screen_size
- 7 inch
lcd_screen_type
- color touching
editable_programs
- 20
liquid_shake_times
- 1-15 times adjustable
stirring_frequency
- 3 times per shake cycle
ups_backup_duration
- more than 5 hours
heating_mechanism
- internal dry heating with triple protection
startup_scheduling
- arbitrary timing within years, months, days, hours, minutes, seconds
gas_management
- ion clarification technique and decomposition through pipe
cylinder_protection
- accident stop prevention function
power_off_protection
- built-in UPS system
Options
- 1000ml;12 tanks;Approx.60pcs specimens
- 1500ml;12 tanks;Approx. 90pcs specimens
- 2000ml;12 tanks;Approx.120pcs specimens
- 1500ml * 2 baskets;Approx. 180pcs specimens
- 2000ml * 2 baskets; Approx. 240pcs specimens
- 3500ml * 1 basket
Capacity of single cup
- 2000ML
Number of cups
- 12 (last 3 is paraffin cups)
Capacity of basket
- 120 specimens (Stander cassette)
Liquid shake time
- 1-15 times adjustable
Frequency of agitation
- Shake up and down for each time.Stirring 3 times
Single cylinder working time
- Adjustable within 0-99 hours
Temperature range of paraffin cup
- Adjustable within RT - 99℃
Voltage and frequency
- AC220V±10% 50Hz (standard model) ；AC110V±10% 60HZ
Battery backup time(hour)
- 16
More choice
- 1000ML/1500ML/2000ML/3500ML/1500*2/Basket/2000ML*2Basket
Material
- glass
Display Type
- LCD
Research Domain
- Cancer Research
- Developmental Biology
- Histopathology
- Neurodegeneration
- Pharmaceutical QC
- Toxicology
Dimensions
- 1200*430*490mm
Weight
- 118.39 kg
Dimensions
- L: 1200.0 mm
- W: 430.0 mm
- H: 490.0 mm
Comparison Guide
| Feature | This Product | Typical Alternative | Advantage |
|---|---|---|---|
| Reagent Station Count | 12 tanks with configurable volumes | Entry-level processors often provide 8-10 stations | Additional stations allow more gradual reagent transitions and specialized processing steps for delicate specimens. |
| Specimen Capacity Range | 60-240 cassettes depending on configuration | Fixed capacity models typically handle single load sizes | Configurable capacity allows laboratories to match equipment to varying research demands and batch sizes. |
| Agitation Programming | 1-15 adjustable shake cycles with 3 stirring motions | Fixed agitation patterns in basic models | Customizable agitation optimizes reagent penetration for different tissue types while preventing over-processing. |
| User Interface | 7-inch color touchscreen with 20 program storage | Simple LCD displays with limited programming options | Intuitive interface simplifies protocol setup and allows storage of multiple standardized procedures for different research applications. |
| Backup Power System | Built-in UPS with 16-hour operation | External backup solutions or no power protection | Integrated protection prevents specimen loss during power interruptions without requiring separate UPS investment. |
| Temperature Control Range | Room temperature to 99°C for paraffin tanks | Limited temperature ranges in basic processors | Wide temperature range accommodates various embedding media and specialized processing protocols. |
This processor combines high specimen capacity with extensive programming flexibility and integrated safety features. The configurable tank volumes and comprehensive backup systems support both routine histology workflows and specialized research applications requiring customized processing protocols.
Practical Tips
Perform weekly cleaning of reagent tanks and specimen baskets to prevent cross-contamination between processing runs.
Why: Chemical residues can affect subsequent processing quality and specimen integrity.
Verify paraffin tank temperatures monthly using independent thermometry to ensure accurate infiltration conditions.
Why: Temperature accuracy directly affects paraffin penetration and final section quality.
Group specimens by processing requirements and select appropriate basket configuration to maximize throughput efficiency.
Why: Matching specimen load to tank capacity optimizes reagent usage and processing consistency.
Ensure adequate laboratory ventilation and check ion clarification system function before each processing cycle.
Why: Proper ventilation prevents chemical vapor accumulation and maintains safe working conditions.
If agitation stops during processing, use the cylinder protection function to safely resume movement before reagent changes occur.
Why: Interrupted agitation can cause uneven processing and require cycle restart with fresh reagents.
Document processing parameters for each specimen batch to enable protocol optimization and result reproducibility.
Why: Systematic record keeping allows identification of optimal conditions for specific tissue types and research applications.
Schedule overnight processing using the delayed start function to maximize equipment utilization during off-hours.
Why: Automated scheduling reduces technician time while ensuring consistent processing completion for next-day sectioning.
Setup Guide
What’s in the Box
- Automatic tissue processor main unit
- 12 reagent tanks with covers
- Specimen baskets (quantity varies by configuration)
- Power cable
- Operating manual
- USB interface cable (typical)
- Calibration certificate (typical)
Warranty
ConductScience provides standard 1-year manufacturer warranty covering defects in materials and workmanship, with technical support for installation and operational guidance.
Compliance
What specimen capacity options are available for different research throughput requirements?
The system offers multiple configurations from 60 specimens (1000mL tanks) to 240 specimens (2000mL dual-basket setup), with intermediate options of 90 and 120 specimens using 1500mL and 2000mL single-basket configurations respectively.
How precise is the temperature control for paraffin infiltration steps?
Paraffin tanks feature adjustable temperature control from room temperature to 99°C with internal dry heating and triple protection mechanisms, though specific temperature accuracy should be confirmed in the product datasheet.
Can processing protocols be customized for different tissue types?
Yes, the system stores up to 20 editable programs with individual timing control (0-99 hours per station), allowing optimization for various tissue densities, sizes, and processing requirements.
What safety features protect against reagent exposure and equipment failure?
The system includes ion clarification technology for gas management, glass covers for containment, cylinder accident protection, and built-in UPS backup (16 hours) to prevent processing interruption during power failures.
How does the agitation system ensure uniform reagent penetration?
Programmable vertical agitation with 1-15 adjustable shake cycles per station, including 3 stirring motions per cycle, provides consistent reagent exchange while preventing mechanical damage to specimens.
What are the electrical requirements and backup capabilities?
Standard operation requires AC220V±10% 50Hz power (AC110V±10% 60Hz available), with integrated UPS providing 16 hours of backup operation during power outages to complete processing cycles.
How does this compare to manual tissue processing methods?
Automated processing provides standardized timing, consistent agitation, and programmable protocols that eliminate manual reagent changes and reduce technician exposure to chemicals while ensuring reproducible results.
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