Flake Ice Maker - 300kg/day
High-capacity laboratory ice maker producing 300 kg/day of fine flake ice for sample preservation and rapid cooling applications.
| Automation Level | semi-automated |
The Flake Ice Maker produces 300 kg/day of fine flake ice designed for laboratory sample preservation and rapid cooling applications. This stainless steel construction unit generates thin, dry ice flakes that provide maximum surface contact area for efficient heat transfer during sample processing, storage, and transport.
Flake ice offers superior cooling performance compared to cube ice due to its increased surface area-to-volume ratio, making it particularly suitable for biological sample preservation, chemical reaction temperature control, and specimen transport protocols. The fine flake consistency ensures uniform temperature distribution and rapid thermal equilibration.
How It Works
The flake ice maker operates through an evaporative freezing process where water is distributed over a chilled cylindrical evaporator surface. As the thin water film freezes on the evaporator drum, rotating scrapers continuously remove the frozen ice in thin flake form, typically 1-3 mm thick.
The refrigeration system uses a vapor compression cycle with refrigerant circulating through the evaporator to maintain the freezing surface temperature below 0°C. Water is continuously supplied to the evaporator surface while the mechanical scraping action ensures consistent ice production and prevents ice buildup on the freezing surface.
This production method creates ice with a high surface area-to-volume ratio, enabling rapid heat transfer when in contact with samples or laboratory materials requiring temperature control.
Features & Benefits
Automation Level
- semi-automated
Research Domain
- Analytical Chemistry
- Cell Biology
- Clinical Diagnostics
- Food Science
- Microbiology
- Molecular Biology
- Pharmaceutical QC
Weight
- 661.39 kg
Dimensions
- L: 0.08 mm
- W: 43.6 mm
- H: 38.0 mm
Comparison Guide
| Feature | This Product | Typical Alternative | Advantage |
|---|---|---|---|
| Daily Production Capacity | 300 kg/day continuous production | Entry-level units often produce 50-150 kg/day | Higher capacity reduces downtime and supports multiple concurrent experiments without ice shortages. |
| Ice Format | Fine flake ice with maximum surface contact | Cube or nugget ice with lower surface area | Flake format enables faster heat transfer and more efficient sample cooling protocols. |
| Construction Material | Stainless steel construction throughout | Mixed materials including plastic components | All stainless steel design ensures long-term durability and maintains hygiene standards in laboratory environments. |
| Ice Consistency | Dry flake consistency with minimal clumping | Varies by ice type and production method | Dry flakes distribute easily around samples and maintain consistent cooling performance. |
This unit combines high-volume production capacity with fine flake ice format optimized for laboratory cooling applications. The stainless steel construction and continuous operation capability make it suitable for demanding research environments requiring consistent ice supply.
Practical Tips
Perform weekly cleaning cycles with approved sanitizing solutions and inspect ice quality regularly for any changes in consistency or appearance.
Why: Regular maintenance prevents bacterial growth and ensures ice meets laboratory hygiene standards.
Use ice immediately after production for optimal cooling performance and store any excess ice in clean, covered containers.
Why: Fresh flake ice provides maximum surface contact and cooling efficiency for sample preservation.
Monitor production rate daily and verify ice consistency matches laboratory requirements for your specific applications.
Why: Consistent monitoring helps identify any changes in performance that could affect sample cooling protocols.
If ice production decreases, check water supply pressure and inspect the evaporator surface for mineral buildup.
Why: Water flow issues and mineral deposits are common causes of reduced production efficiency.
Ensure adequate ventilation around the unit and avoid blocking air intake or exhaust vents during operation.
Why: Proper airflow prevents overheating and maintains consistent ice production performance.
Document ice production rates and quality observations to establish baseline performance metrics for your laboratory.
Why: Performance tracking helps identify maintenance needs and ensures consistent cooling capacity for experiments.
Setup Guide
What’s in the Box
- Flake ice maker main unit
- Water inlet fittings (typical)
- Drain connections (typical)
- User manual and installation guide (typical)
- Warranty documentation (typical)
Warranty
ConductScience provides standard one-year manufacturer warranty covering parts and technical support for normal laboratory use.
Compliance
What is the ice production rate under continuous operation?
The unit produces 300 kg of fine flake ice per day under continuous operation conditions with proper water supply and ambient temperature control.
How does flake ice compare to cube ice for sample cooling?
Flake ice provides superior cooling efficiency due to its higher surface area-to-volume ratio, enabling faster heat transfer and more uniform temperature distribution around samples.
What water quality requirements are needed for operation?
Consult product datasheet for specific water quality parameters including mineral content, filtration requirements, and acceptable pH ranges to ensure proper ice production and equipment longevity.
How should the ice storage and handling be managed?
Flake ice should be used promptly after production for optimal cooling performance, stored in clean containers, and handled with sanitized utensils to maintain laboratory hygiene standards.
What maintenance procedures are required?
Regular cleaning with approved sanitizing solutions, water system flushing, and periodic inspection of ice quality are essential for maintaining production efficiency and laboratory standards.
Can this unit operate continuously for extended periods?
Yes, the unit is designed for continuous operation with proper maintenance, providing consistent ice production throughout extended laboratory workflows and experiments.
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