Materials Science

Coating Thickness & Porosity

Measure coating layers, black-area porosity, and Vickers indentation dimensions

Analyze coating cross-sections and hardness-test images with one repeatable ConductVision workflow. The protocol measures average coating thickness, standard deviation, minimum and maximum thickness, black-area porosity with an adjustable grayscale threshold, and Vickers indentation diagonals for dimensioned image exports.

Coating Thickness & Porosity
Avg + SD
Thickness
Slider
Porosity Threshold
Vickers
Indentation Export
Vickers diamond indentation with measurable diagonals
Demo package

Outputs for coating QC and hardness review

The page is set up for a practical demo using original generated coating and Vickers microscopy visuals. Results can be shown as calibrated overlays, summary statistics, and exportable tables.

Thickness table

Average thickness, standard deviation, minimum, maximum, range, and point-by-point measurements.

Porosity overlay

Black-area segmentation mask controlled by an adjustable grayscale threshold.

Hardness image export

Vickers diagonal dimensions and formula-ready hardness fields for calibrated images.

Workflow

How It Works

1

Upload

Load coating cross-section or Vickers indentation images

2

Calibrate

Set scale from a scale bar, known feature, or pixel mode

3

Measure

Profile coating thickness and segment black pore regions by threshold

4

Export

Download CSV results, summary tables, and dimensioned overlay images

Features

What You Get

Thickness Statistics

Report average thickness, standard deviation, minimum, maximum, range, and individual measurement points from the sample image.

Adjustable Porosity Threshold

Use a grayscale threshold slider to define black pore regions, then export porosity percentage, pore count, and overlay masks for review.

Vickers Hardness Measurements

Measure both indentation diagonals, record the applied load, calculate hardness when calibration inputs are available, and export dimensioned images.

Demo Package Ready

Use the supplied coating cross-section and example hardness image to show thickness, porosity, and indentation workflows in a customer demo.

Compatibility

Works With Your Existing Tools

Excel
GraphPad Prism
RR
Python
CSV

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