Microstructure & metallography

Graphite nodularity

Nodularity percentage and nodule count per mm2 for ductile and compacted graphite iron.

Modalities:Optical microscopyPolished section
Optical micrograph of etched ductile iron: round graphite nodules in a pearlite/ferrite matrix
88%
Nodularity
176 /mm2
Count
20
Fields

Example outputs shown for illustration. Numbers depend on your samples and protocol.

Image: Public domain via Wikimedia Commons

What you get

Nodularity %
Nodule count / mm2
Shape / roundness class
Size distribution
Per-field table

The measurement, today

Nodularity is judged by holding a polished section against reference photomicrographs. Two metallurgists reading the same field routinely disagree, and the count is an estimate.

What it costs

Nodularity sets the strength and ductility of a casting. A part graded acceptable by eye can sit below the mechanical spec, and the disagreement is only settled after a part fails.

From image to reviewed result

  1. 1

    Image the section

    Load a polished section at 100x, unetched, so graphite reads dark on light.

  2. 2

    Segment the graphite

    Every graphite particle is isolated from the matrix.

  3. 3

    Classify by shape

    Particles are sorted nodular or non-nodular by roundness.

  4. 4

    Report the result

    Nodularity percentage and nodule count per square millimetre follow with the size distribution.

Scope: Classifies graphite particles by shape and reports nodularity and count following ASTM A247. The nodularity percentage depends on the roundness cutoff; set it to your acceptance convention.

Send a sample image and a measurement goal

We will show the closest ConductVision workflow and flag what needs custom validation for your images.