Medical Device & Pharma QC

Microsphere Analysis

Count, diameter & size distribution for drug-delivery and calibration microspheres

Measure microsphere count, diameter, and size distribution from microscopy images for medical-device and pharmaceutical QC — drug-delivery microspheres, embolization beads, and calibration beads. ConductVision separates touching spheres, reports number-weighted D10/D50/D90 and span, and builds a diameter histogram with lognormal fit.

Microsphere Analysis
D10/D50/D90
Number-weighted
Span / CV%
Polydispersity
Lognormal
Distribution fit
Microsphere size analyzer: detected spheres and their number-weighted diameter distribution with D10/D50/D90 and a lognormal fit.Microsphere Size AnalyzerUpload a micrograph → auto-detect spheres → diameter distribution · D-values · QC pass/failRuns in your browserDETECTED PARTICLESDashed = border / non-spherical, excluded per ISO 13322-156 µm52 µm60 µm20 µmDIAMETER DISTRIBUTIONnumber-weighted (by count)Diameter (µm)Count0153045607590D10 28D50 42D90 61Lognormal fits bestR² 0.98 vs normal 0.91Particles (n)2,140Median D5042 µmSpan0.78CV% / GSD19% 1.22QC spec PASSD90 ≤ 65 µm ✓ CV ≤ 25% ✓ span ≤ 1.0 ✓
Microsphere diameter distribution with D10/D50/D90 and lognormal fit
Demo output

From micrograph to diameter distribution

Detected spheres, a number-weighted diameter histogram with a lognormal fit, D10/D50/D90 markers, and a QC pass/fail verdict.

Count & diameter

Equivalent-circle diameter per sphere with total count

D10/D50/D90 & span

Number-weighted percentiles and breadth

Distribution fit

Normal and lognormal fits with goodness-of-fit

Workflow

How It Works

1

Upload

Load microscopy or SEM images of microspheres

2

Calibrate

Set the pixels-per-micron scale

3

Measure

AI detects spheres and measures equivalent diameter

4

Export

Download diameter distribution, D-values, and per-particle data

Features

What You Get

Diameter distribution with lognormal fit

Count-per-bin histogram with normal and lognormal fits and D10/D50/D90 — reported number-weighted (by count), not volume-weighted.

Micrometer-calibrated scale

Calibrate against a known length or scale bar so diameters are reported in real microns; accuracy depends on your calibration standard.

Touching-sphere separation

Separates contacting microspheres and excludes border particles for accurate counts, in line with ISO 13322-1 image-analysis practice.

Built for medical-device & pharma QC

Span and CV% for monodispersity, spec pass/fail, and audit-friendly exports. For compendial (USP/EP) compliance, confirm method comparability with your regulatory team.

Compatibility

Works With Your Existing Tools

Excel
GraphPad Prism
RR
Python
CSV

Ready to standardize your Microsphere Analysis workflow?

Upload your first image and get results in under 60 seconds.

Try ConductVision