Textile, polymer & composite

Nep & trash count

Count neps, seed-coat fragments, and trash per gram of cotton web, sized and classified.

Modalities:Card web imagingFlatbed scanMicroscopy
Illustrative particles imagery for Nep & trash count
184 /g
Neps
31 /g
Trash
0.6 mm
Median nep

Example outputs shown for illustration. Numbers depend on your samples and protocol.

What you get

Neps per gram
Trash per gram
Size distribution
Nep vs trash class
Web position map

The measurement, today

Neps and trash are counted by hand off a card web, or scored against reference cards. Sampling is small, counting is slow, and the small neps that matter most are the easiest to miss.

What it costs

Neps survive into the yarn and show up as dye-resist specks in finished fabric. High trash raises ends-down at the spinning frame and pushes card waste up, so the cost lands twice.

From image to reviewed result

  1. 1

    Image the web

    Scan a card web or a prepared web sample against a contrasting backing.

  2. 2

    Detect the objects

    Every nep, seed-coat fragment, and trash particle is segmented and located.

  3. 3

    Size and separate

    A size threshold separates neps from larger trash, the same filter that isolates small objects elsewhere in the engine.

  4. 4

    Normalise per gram

    Counts are divided by the sampled web mass and reported with the full size distribution.

Scope: Counts and sizes objects visible on the imaged web surface. The split between neps, seed-coat fragments, and trash follows size and reflectance; confirm ambiguous objects by microscopy.

Send a sample image and a measurement goal

We will show the closest ConductVision workflow and flag what needs custom validation for your images.