Joining, electronics & semiconductor

Photoresist pattern defects

Detect resist pattern collapse, bridging, footing, and scumming after develop.

Modalities:Top-down SEMOptical inspection
Cross-section SEM of dense resist lines leaning and merging at tight pitch, showing pattern collapse
44
Defects
12
Bridges
flag
Rework

Example outputs shown for illustration. Numbers depend on your samples and protocol.

Image: Mohammad et al., Nanoscale Research Letters 2013 8:139, CC BY 2.0

What you get

Defect count by mode
Collapse / bridge / footing class
Location map
Affected-area %
Per-field tally

The measurement, today

After-develop inspection is a manual scan for a short list of failure modes. Subtle bridges and partial collapse are easy to miss at speed, and the counts are rarely recorded per field.

What it costs

A resist defect becomes a hard mask for the etch beneath it, so it prints straight into the device. Caught at develop, the wafer can be stripped and reworked; caught after etch, it is scrap.

From image to reviewed result

  1. 1

    Image after develop

    Load after-develop SEM or optical images of the resist pattern.

  2. 2

    Find deviations

    Regions that depart from the intended pattern are detected.

  3. 3

    Classify the mode

    Each defect is labelled collapse, bridge, footing, or scumming.

  4. 4

    Map and tally

    Defects are located and totalled per field with an affected-area fraction.

Scope: Flags pattern deviations visible in the image and classifies them by failure mode. Whether a field is reworkable is your process decision.

Send a sample image and a measurement goal

We will show the closest ConductVision workflow and flag what needs custom validation for your images.