Semiconductor, packaging & electronics

Thin-film step coverage & uniformity

Quantify layer thickness and step coverage across planar and topographic semiconductor features.

Modalities:Cross-section SEMOptical microscopyEllipsometry map
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Illustrative multilayer thin-film cross-section over a stepped semiconductor feature
42 nm
Planar film
78%
Step coverage
18
Sections

Example outputs shown for illustration. Numbers depend on your samples and protocol.

Image: Illustrative rendering (AI-generated, gpt-image-2), not a cross-section of a specific device

What you get

Layer thickness profile
Step coverage %
Minimum-thickness location
Uniformity map
Annotated cross-sections

The measurement, today

Film thickness is often reported as one number from a monitor wafer, while local coverage around steps, vias, and corners is inspected separately and qualitatively.

What it costs

Non-uniform coverage can affect isolation, barriers, contacts, and subsequent etch behavior. A spatial measurement set exposes where a stack departs from its intended geometry.

From image to reviewed result

  1. 1

    Load the layer images

    Provide calibrated cross-section or thickness-map images from the surfaces and topography under review.

  2. 2

    Separate the stack

    Trace each visible layer and the feature geometry beneath it.

  3. 3

    Measure coverage

    Compare local layer thickness at the top, sidewall, and bottom of configured features.

  4. 4

    Export the profile

    Review thickness distributions, minimum locations, and annotated cross-sections together.

Scope: Measures visible layer boundaries in supplied images. Material identity, optical-model choices, and calibrated thickness acceptance remain with your metrology method.

Send a sample image and a measurement goal

We will show the closest ConductVision workflow and flag what needs custom validation for your images.