ConductVision Enterprise
ConductVision helps pharmaceutical packaging and production teams find leftover items at changeover, count bottles in each case and check dispensing staff for gloves, masks and goggles.
13 detectionsConductVision detections on this photo. Photo: Crisprbiotech, CC BY-SA 4.0, cropped.
Pharmaceutical manufacturing occurs in environments where regulatory documentation requirements are extensive, contamination risks are critical, and product serialization must be verified at every stage. Visual inspection of vials, tablets, syringes, and packaging involves detecting defects that are subtle, varied, and consequential for patient safety. ConductVision's technology can provide visual analytics tailored to pharmaceutical production environments, including cleanroom behavior monitoring, inline product inspection, serialization verification, and packaging line quality checks. All detection events can be timestamped and archived.
Outcomes
Before each new batch, operators clear the packaging line of cartons, labels and bottles from the last one.
One leftover carton or bottle can end up packed with the next batch.
Operators in weighing and dispensing booths handle open powders, often alone on a shift.
A missing mask or glove there goes unseen when the operator works alone.
Small-batch packing tables rely on the operator's tally of bottles in each case.
A miscount ships a short or over-full case that the customer finds first.
Pharmaceutical production environments require documentation of virtually every process step, yet visual monitoring of cleanroom behaviors and packaging quality still depends heavily on manual observation and sampling. Serialization verification at high line speeds strains legacy vision systems, and novel drug formats like pre-filled syringes present unique inspection challenges.
ConductVision can run continuous cleanroom behavior monitoring to document gowning compliance, aseptic technique adherence, and intervention events. Inline inspection models can verify fill levels, particulate contamination, label accuracy, and serialization codes at production speed.
What the model sees
ConductVision detections on this photo.
ConductVision detections on this photo.
Endpoints
Each endpoint is defined before the pilot starts, with what is counted, its unit and how the results are broken down.
| Endpoint | How it is counted | Unit | Broken down by |
|---|---|---|---|
| PrimaryLeftover items at clearance | Items from the previous batch that ConductVision marks in line-clearance stills, counted per clearance. | Unit:items per clearance | By:Line, changeover |
| SecondaryDispensing PPE rate | Share of person-minutes in dispensing booths with gloves, mask and goggles all worn. | Unit:% | By:Booth, shift, item |
| Case count mismatches | Cases whose bottle count differs from the set case size, per 1,000 cases packed. | Unit:mismatches per 1,000 cases | By:Line, shift |
| Changeover time | Minutes from the last bottle of one batch leaving the line view to the first bottle of the next. | Unit:minutes (median) | By:Line, product |
Each pilot measures ConductVision on your own footage against a sample checked by hand, before anyone relies on its numbers.
Leftover item recall
Share of leftover items a reviewer finds in sampled clearance stills that ConductVision also marked.
% · by line, item type
Bottle count agreement
Difference between the ConductVision count and a reviewer's hand count on sampled case stills.
bottles per case (mean absolute difference) · by line
False PPE alerts
PPE alerts a reviewer rejects, per booth per day.
alerts per booth-day · by booth, item
Capabilities
Boxes each unit on a production line, with defect classes trained on your parts.
Reads container codes, wagon numbers, labels and signs from camera frames.
Counts and tracks people in each camera view, by zone and hour.
Tracks posture, waiting and movement from pose keypoints in public spaces.
Use cases
Cameras in classified cleanroom areas can document gowning compliance, aseptic technique during interventions, and personnel flow patterns. Events can be timestamped, providing objective documentation for quality investigations.
High-speed cameras can read and verify serial numbers, lot codes, expiration dates, and 2D barcodes on individual units, bundles, cases, and pallets. Verification data can be matched against serialization databases to confirm accuracy and completeness.
Cameras can inspect fill levels, stopper seating, crimp integrity, and visible particulate matter in liquid products. Pre-filled syringe inspection can verify plunger position, needle shield presence, and label placement.
Blister pack cameras can verify tablet presence, correct count, and absence of broken or chipped tablets. Carton cameras can confirm leaflet presence, correct product-to-carton matching, and tamper-evident seal application.
Visual records of cleanroom conditions, equipment status, and personnel activities can provide supplementary documentation for environmental monitoring programs. Time-stamped imagery can support deviation investigations and regulatory audit responses.
Related
Measures flow, waits and occupancy in corridors, lobbies and entrances.
Covered in the Agriculture section, with planning tools and equipment.
Tracks staff and protective gear on assembly lines and in clean rooms.
Pilot
Tell us about your sites and cameras, and a ConductVision engineer replies with a scoping plan built around the endpoints above.
